Fully Automated Packaging Lines

Automatic Packaging Lines for Master and Slit Coils

Compack provides complete automatic packaging lines for master and slit coils in the steel, aluminum, and other metal industries.

Each system is custom-engineered around the customer’s coil range, production capacity, packaging specifications, plant layout, and required level of automation.

Depending on the application, the line can integrate coil handling and transfer, weighing and measurement, corrosion-protection wrapping, radial (ID) and circumferential (OD) strapping, labeling and marking, palletizing, inspection, and storage.

Typical Coil Packaging Process

Our fully automated packaging lines integrate a coordinated sequence of operations to ensure reliable product protection, consistent packaging quality, and efficient material flow.

01
Coil infeed storage for an automatic coil packaging line

Infeed Storage

02
Coil material handling with coil car

Material Handling

03
Coil weighing and dimensional measurement station

Weighing & Measurement

04
Coil wrapping and edge protection

Wrapping & Edge Protection

05
Protected coil secured with ID and OD strapping

Strapping

06
Packaged coil labeling and marking

Labeling & Marking

07
Packaged coil secured on a pallet

Palletizing

08
Packaged coils organized in outfeed storage

Outfeed Storage

View detailed process description →

Infeed Storage

Coils are organized for controlled infeed into the automatic coil packaging line.

Material Handling

Coil cars transport and accurately position coils between the individual packaging stations.

Weighing & Measurement

Coil weight and dimensions are recorded for production accuracy, quality control and product traceability.

Wrapping & Edge Protection

Protective wrapping materials are applied through the coil eye or around the coil circumference to protect the surfaces and edges of the coils.

Strapping

The protected coil is secured with ID and OD strapping to maintain package stability and integrity.

Labeling & Marking

Identification labels and markings provide product identification, production data and traceability.

Palletizing

Packaged coils are secured on pallets when required for stable handling, storage and transportation.

Outfeed Storage

Finished packaged coils are organized in outfeed storage for subsequent handling, warehousing or shipment.

Main Line Equipment

Coil Transfer Car
Coil Transfer Car
Transfers and accurately positions coils between the individual packaging operations.
Coil Edge Protection
Edge Protection
Applies ID and OD edge protectors to protect coil edges during handling, storage, and transportation.
Coil Wrapping
Coil Wrapping
Applies protective wrapping materials through the coil eye or around the coil circumference to protect the coil surfaces.
Circumferential OD Strapping
Circumferential (OD) Strapping
Applies straps around the outside diameter of the coil to secure the packaged product.
Radial ID Strapping
Radial (ID) Strapping
Applies radial straps through the coil eye to maintain package stability and integrity.
Integrated ID and OD Strapping Machine
Integrated ID & OD Strapping
Combines radial (ID) and circumferential (OD) strapping functions within one integrated strapping unit for flexible coil securing.
Labeling and Marking
Labeling & Marking
Provides product identification, production information, and traceability through automatic labeling and marking.
Coil Palletizing
Palletizing
Positions packaged coils on suitable pallets when required for handling, storage, or transportation.

Key Features

  • Custom-engineered turnkey
  • High level of automation and line control
  • Robust design for heavy-duty operation
  • Precise measuring and data management
  • Multiple packaging material options
  • VCI and metal-sheet corrosion protection
  • Edge protection and multi-point strapping
  • Automatic labeling and marking systems
  • Integrated safety and diagnostics
  • Flexible layouts to fit plant conditions
View detailed feature descriptions →

Custom-engineered turnkey

Each packaging line is engineered around the customer’s product range, production requirements, available space, packaging specifications, and required level of automation.

High level of automation and line control

Integrated controls coordinate material handling, packaging operations, monitoring, and production flow across the complete line.

Robust design for heavy-duty operation

Equipment is designed for demanding industrial environments and continuous handling of heavy metal products.

Precise measuring and data management

Product dimensions, weight, and production data can be recorded to support quality control, traceability, and production management.

Multiple packaging material options

The line can be configured for different wrapping, protective, strapping, and packaging materials according to product and customer requirements.

VCI and metal-sheet corrosion protection

Protective materials such as VCI packaging and metal-sheet protection can be integrated to reduce the risk of corrosion and surface damage.

Edge protection and multi-point strapping

Edge protection and multiple strapping positions help protect packaged products and maintain package stability during handling and transportation.

Automatic labeling and marking systems

Automatic identification systems can apply labels and markings for product identification, production information, and traceability.

Integrated safety and diagnostics

Safety systems and diagnostic functions support reliable operation, fault detection, maintenance, and operator protection.

Flexible layouts to fit plant conditions

Line configurations can be adapted to available floor space, production flow, existing equipment, access requirements, and other plant constraints.

Applications

Our packaging solutions are used in a wide range of industries and for various metal products.

Steel Mills
Aluminum Plants
Coil Processing Facilities
Slitting & Processing Lines
Metal Service Centers
Warehousing & Distribution
Steel Mills
Aluminum Plants
Coils Processing
Slitting Lines

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